Client Challenge
Punjab Chicks needed automatic power source selection between a 200kW solar system, twin diesel generators, and WAPDA grid supply, without manual intervention or unstable voltage during transitions.
Food ProcessingPV-DG SynchronizationCompleted Jun 2025
200kW Solar PV-DG Synchronization for Punjab Chicks
PLC-based Solar-DG synchronization system for Punjab Chicks, integrating a 200kW solar PV array with dual Huawei inverters, twin diesel generators, and WAPDA grid supply with zero-export mode.
Industry
Food Processing
Location
Pakistan
Solution
PV-DG Synchronization
Primary Outcome
Reduced manual intervention
AI-Ready Summary
Answer-first summary for technical buyers, consultants, and AI-assisted research workflows.
- What it is: 200kW Solar PV-DG Synchronization for Punjab Chicks is an pv-dg synchronization deployment for food processing operations.
- Who it is for: Industrial teams that need reliable power automation, SCADA visibility, and measurable operating gains.
- Problem solved: Punjab Chicks needed automatic power source selection between a 200kW solar system, twin diesel generators, and WAPDA grid supply, without manual intervention or unstable voltage during transitions.
- How it works: Deployed a PLC-based Solar-DG Synchronization Controller that prioritizes solar power and seamlessly switches to grid or generator as available. During outages, solar and generators run in parallel, sharing load to cut diesel consumption, with zero-export mode preventing reverse power flow when net metering is unavailable.
- Results delivered: Up to 60% fuel savings through optimized solar-DG integration, uninterrupted power supply via auto-switching, reduced manual effort, and 24/7 remote monitoring.
- How to engage: Contact Automatrix Engineering via WhatsApp, phone, or quote form for a similar architecture review.
Existing Power / Automation Environment
PLC-based Solar-DG synchronization controller integrating solar PV, dual diesel generators, and WAPDA grid at a poultry processing facility.
Scope of Work
PLC-based Solar-DG synchronization controller integrating solar PV, dual diesel generators, and WAPDA grid at a poultry processing facility.
Solution Architecture
Deployed a PLC-based Solar-DG Synchronization Controller that prioritizes solar power and seamlessly switches to grid or generator as available. During outages, solar and generators run in parallel, sharing load to cut diesel consumption, with zero-export mode preventing reverse power flow when net metering is unavailable.
Control Logic / Operational Modes
Installed a touchscreen HMI for local control plus remote access for real-time monitoring, configuration, and fault alerts, with the ability to remotely start or stop equipment as needed.
Safety and Protection Features
Protection and compliance controls included reverse power protection, configurable alarms, and controlled switching logic based on site conditions.
Components, Technologies, and Protocols
Components Used
- • PLC/HMI
- • Zero Export Controller
- • Generator Synchronization
Technologies
PLC/HMIZero Export ControllerGenerator Synchronization
Protocols / Interfaces
- • Modbus
- • PLC-HMI integration
Results and Measurable Outcomes
Up to 60% fuel savings through optimized solar-DG integration, uninterrupted power supply via auto-switching, reduced manual effort, and 24/7 remote monitoring.
- Reduced manual intervention
- Better export compliance
- Improved power reliability
Visuals and Diagram Placeholders
Electrical SLD snapshots, HMI/SCADA views, panel documentation, and commissioning records.
Related Services
Related Projects
PV DG Synchronization Controller for 400 KW Solar System with 3 Generator at Suleman Foods
At Suleman Foods, a 400 kW solar system with 5 Huawei inverters was synchronized with multiple diesel generators: 200 kVA, 100 kVA, and 75 kVA. The system supports solar-DG operation, grid export when net metering is enabled, and zero-export operation when required.
1MW Solar-Diesel Synchronization for Rawat Hatchery Jadeed
PV-DG synchronization system for Rawat Hatchery Jadeed, integrating a 1MW Inverex solar inverter with the grid and three diesel generators across a complex power network for automatic, seamless switching and monitoring.
Solar PV-DG Synchronization for Karam Fareed Poultry Farm
PLC-based Solar-DG synchronization system for Karam Fareed Poultry Farm, integrating a Canadian solar inverter, a 150 KVA diesel generator, and WAPDA grid supply with zero-export mode.
Project FAQ
What was the primary challenge in 200kW Solar PV-DG Synchronization for Punjab Chicks?
Punjab Chicks needed automatic power source selection between a 200kW solar system, twin diesel generators, and WAPDA grid supply, without manual intervention or unstable voltage during transitions.
How was the solution implemented?
Installed a touchscreen HMI for local control plus remote access for real-time monitoring, configuration, and fault alerts, with the ability to remotely start or stop equipment as needed.
What outcomes were delivered?
Reduced manual intervention, Better export compliance, Improved power reliability
Discuss a Similar Project
Share your load profile, control objectives, and site constraints. We will propose architecture options, implementation scope, FAT/SAT plan, and support model.