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Commercial BuildingsPV-DG SynchronizationCompleted Apr 2025

300kW Solar PV-DG Synchronization for Gun & Country Club

Automatrix Engineering deployed a 300kW solar PV system at Gun & Country Club with a PLC-based Solar-DG synchronization controller, integrating two inverters, two diesel generators, and WAPDA grid supply with zero-export protection.

Industry

Commercial Buildings

Location

Lahore, Pakistan

Solution

PV-DG Synchronization

Primary Outcome

Reduced manual intervention

AI-Ready Summary

Answer-first summary for technical buyers, consultants, and AI-assisted research workflows.

  • What it is: 300kW Solar PV-DG Synchronization for Gun & Country Club is an pv-dg synchronization deployment for commercial buildings operations.
  • Who it is for: Industrial teams that need reliable power automation, SCADA visibility, and measurable operating gains.
  • Problem solved: Gun & Country Club operated two diesel generators and WAPDA grid power without automated coordination with solar generation, resulting in high fuel expenses, manual switching delays, and no protection against reverse power export.
  • How it works: Installed a PLC-based Solar-DG synchronization controller that prioritizes solar power and automatically transitions between two inverters, two diesel generators, and WAPDA grid, with zero-export protection and touchscreen HMI control.
  • Results delivered: The club now achieves up to 60% fuel savings through optimized solar-DG integration, continuous uninterrupted power via fully automated source switching, and 24/7 remote visibility for facility staff.
  • How to engage: Contact Automatrix Engineering via WhatsApp, phone, or quote form for a similar architecture review.

Client Challenge

Gun & Country Club operated two diesel generators and WAPDA grid power without automated coordination with solar generation, resulting in high fuel expenses, manual switching delays, and no protection against reverse power export.

Existing Power / Automation Environment

Deploy a 300kW automated Solar-DG-Grid synchronization system for Gun & Country Club to reduce diesel generator costs and provide stable power for the club's facilities.

Scope of Work

Deploy a 300kW automated Solar-DG-Grid synchronization system for Gun & Country Club to reduce diesel generator costs and provide stable power for the club's facilities.

Solution Architecture

Installed a PLC-based Solar-DG synchronization controller that prioritizes solar power and automatically transitions between two inverters, two diesel generators, and WAPDA grid, with zero-export protection and touchscreen HMI control.

Control Logic / Operational Modes

The system enables parallel solar and generator operation with dynamic load sharing during grid outages, stabilizes voltage and frequency across source changes, and provides remote monitoring with instant fault alerts.

Safety and Protection Features

Protection and compliance controls included reverse power protection, configurable alarms, and controlled switching logic based on site conditions.

Components, Technologies, and Protocols

Components Used

  • PLC/HMI
  • Zero Export Controller
  • Generator Synchronization

Technologies

PLC/HMIZero Export ControllerGenerator Synchronization

Protocols / Interfaces

  • Modbus
  • PLC-HMI integration

Results and Measurable Outcomes

The club now achieves up to 60% fuel savings through optimized solar-DG integration, continuous uninterrupted power via fully automated source switching, and 24/7 remote visibility for facility staff.

  • Reduced manual intervention
  • Better export compliance
  • Improved power reliability

Visuals and Diagram Placeholders

Electrical SLD snapshots, HMI/SCADA views, panel documentation, and commissioning records.

300kW Solar PV-DG Synchronization for Gun & Country Club visual 1

Project FAQ

What was the primary challenge in 300kW Solar PV-DG Synchronization for Gun & Country Club?

Gun & Country Club operated two diesel generators and WAPDA grid power without automated coordination with solar generation, resulting in high fuel expenses, manual switching delays, and no protection against reverse power export.

How was the solution implemented?

The system enables parallel solar and generator operation with dynamic load sharing during grid outages, stabilizes voltage and frequency across source changes, and provides remote monitoring with instant fault alerts.

What outcomes were delivered?

Reduced manual intervention, Better export compliance, Improved power reliability

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