At Suleman Foods, a 400 kW solar system with 5 Huawei inverters is synchronized with 100 kW, 200 kW, and 75 kW diesel generators. During DG operation, generators carry about 30% of the load while solar supplies the rest. With WAPDA, solar is maximized; surplus is exported through net metering, or zero-export prevents grid backfeed.
Industry
Food Processing
Location
Pakistan
Solution
PV-DG Synchronization
Primary Outcome
Reliability Improvement
Answer-first summary for technical buyers, consultants, and AI-assisted research workflows.
Industrial operations faced inefficient load management between solar and multiple DG sets, leading to excessive fuel consumption and unstable power distribution. Additionally, the absence of proper export control created challenges in managing surplus solar energy with and without net metering.
Design and deployment of a PV-DG Synchronization Controller for a 400 kW solar system integrated with multiple diesel generators. The project ensures intelligent load sharing, seamless synchronization, and optimized energy utilization across solar, DG, and grid sources.
Design and deployment of a PV-DG Synchronization Controller for a 400 kW solar system integrated with multiple diesel generators. The project ensures intelligent load sharing, seamless synchronization, and optimized energy utilization across solar, DG, and grid sources.
Automatrix Engineering implemented an advanced PV-DG Sync Controller enabling dynamic load sharing between solar and generators. The system intelligently prioritizes solar energy, manages DG contribution, and ensures zero-export or controlled export based on grid conditions.
The system was integrated with 5 Huawei inverters and synchronized with 100 kW, 200 kW, and 75 kW diesel generators. Customized control logic was deployed to maintain ~30% DG load during hybrid operation and maximize solar utilization when grid is available.
Protection and compliance controls included reverse power protection, configurable alarms, and controlled switching logic based on site conditions.
Significant reduction in fuel consumption and improved operational efficiency through optimized solar-DG coordination. Achieved stable power management with seamless transition modes, enabling export under net metering and zero-export compliance when required.
Electrical SLD snapshots, HMI/SCADA views, panel documentation, and commissioning records.
PV DG Synchronization Controller for 400 KW Solar System with 3 Generator at Suleman Foods
At Suleman Foods, a 400 kW solar system with 5 Huawei inverters was synchronized with multiple diesel generators: 200 kVA, 100 kVA, and 75 kVA. The system supports solar-DG operation, grid export when net metering is enabled, and zero-export operation when required.
1MW Solar-Diesel Synchronization for Rawat Hatchery Jadeed
PV-DG synchronization system for Rawat Hatchery Jadeed, integrating a 1MW Inverex solar inverter with the grid and three diesel generators across a complex power network for automatic, seamless switching and monitoring.
Solar PV-DG Synchronization for Karam Fareed Poultry Farm
PLC-based Solar-DG synchronization system for Karam Fareed Poultry Farm, integrating a Canadian solar inverter, a 150 KVA diesel generator, and WAPDA grid supply with zero-export mode.
Industrial operations faced inefficient load management between solar and multiple DG sets, leading to excessive fuel consumption and unstable power distribution. Additionally, the absence of proper export control created challenges in managing surplus solar energy with and without net metering.
The system was integrated with 5 Huawei inverters and synchronized with 100 kW, 200 kW, and 75 kW diesel generators. Customized control logic was deployed to maintain ~30% DG load during hybrid operation and maximize solar utilization when grid is available.
Improved operational visibility, More stable source coordination, Reduced manual intervention, Better export compliance, Improved power reliability
Share your load profile, control objectives, and site constraints. We will propose architecture options, implementation scope, FAT/SAT plan, and support model.