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IndustrialPV-DG SynchronizationCompleted Apr 2026

PV-Generator Synchronization for AL-Rehman Chemical

PV-Generator synchronization system with Zero Export and cloud-based monitoring.

Industry

Industrial

Location

Pakistan

Solution

PV-DG Synchronization

Primary Outcome

Reliability Improvement

PV-Generator Synchronization for AL-Rehman Chemical project overview

Client Challenge

AL-Rehman Chemical Industry required automatic coordination between its solar PV system and backup generator, Zero power export to the grid, protection against reverse power flow to the generator, and remote monitoring of system performance.

Scope of Work

Installation of a PV-Generator synchronization system fo AL-Rehman Chemical

Solution Architecture

Automatrix Engineering supplied a PV-Generator synchronization controller featuring Zero Export functionality, generator reverse power protection, and cloud-based controlling and monitoring.

Implementation & Commissioning

The controller integrates the PV system with the site generator, enforcing Zero Export limits and reverse power protection on the generator, with all parameters accessible remotely through cloud monitoring.

Components, Technologies, and Protocols

Components Used

  • • SCADA
  • • PLC/HMI
  • • Modbus RTU/TCP
  • • Zero Export Controller
  • • Generator Synchronization

Technologies

SCADAPLC/HMIModbus RTU/TCPZero Export ControllerGenerator Synchronization

Protocols / Interfaces

  • • Modbus

Results and Measurable Outcomes

Quantified performance results (e.g. fuel savings, uptime) have not yet been recorded for this site. As installed, the system delivers zero-export compliance, generator reverse-power protection, and 24/7 remote visibility.

  • More stable source coordination
  • Reduced manual intervention
  • Improved fault response readiness

Project FAQ

What was the primary challenge in PV-Generator Synchronization for AL-Rehman Chemical?

AL-Rehman Chemical Industry required automatic coordination between its solar PV system and backup generator, Zero power export to the grid, protection against reverse power flow to the generator, and remote monitoring of system performance.

How was the solution implemented?

The controller integrates the PV system with the site generator, enforcing Zero Export limits and reverse power protection on the generator, with all parameters accessible remotely through cloud monitoring.

What outcomes were delivered?

More stable source coordination, Reduced manual intervention, Improved fault response readiness

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