Client Challenge
Total Ceramics needed automatic coordination between its solar PV system and backup generator, protection against reverse power feed into the generator, and remote visibility into system performance.
ManufacturingPV-DG SynchronizationCompleted Aug 2026
PV-Generator Synchronization for Total Ceramics
PV-Generator synchronization system with Limited Export cloud-based monitoring.
Industry
Manufacturing
Location
Pakistan
Solution
PV-DG Synchronization
Primary Outcome
Reliability Improvement
Scope of Work
Installation of a PV-Generator synchronization system for Total Ceramics
Solution Architecture
Automatrix Engineering supplied a PV-Generator synchronization controller featuring Limited Export functionality, generator reverse power protection, and cloud-based controlling and monitoring.
Implementation & Commissioning
The controller integrates the PV system with the site generator, enforcing Limited Export limits and reverse power protection on the generator, with all parameters accessible remotely through cloud monitoring.
Components, Technologies, and Protocols
Components Used
- • SCADA
- • PLC/HMI
- • Modbus RTU/TCP
- • Power Protection Relay
- • Generator Synchronization
Technologies
SCADAPLC/HMIModbus RTU/TCPPower Protection RelayGenerator Synchronization
Protocols / Interfaces
- • Modbus
Results and Measurable Outcomes
Quantified performance results (e.g. fuel savings, uptime) have not yet been recorded for this site. As installed, the system delivers zero-export compliance, generator reverse-power protection, and 24/7 remote visibility.
- Reduced manual intervention
- More stable source coordination
- Improved operational visibility
- Improved fault response readiness
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Project FAQ
What was the primary challenge in PV-Generator Synchronization for Total Ceramics?
Total Ceramics needed automatic coordination between its solar PV system and backup generator, protection against reverse power feed into the generator, and remote visibility into system performance.
How was the solution implemented?
The controller integrates the PV system with the site generator, enforcing Limited Export limits and reverse power protection on the generator, with all parameters accessible remotely through cloud monitoring.
What outcomes were delivered?
Reduced manual intervention, More stable source coordination, Improved operational visibility, Improved fault response readiness
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