Client Challenge
The mill's three powerhouses in different regions lacked a unified view of load flow and breaker status, making it difficult for operators to manage and control load distribution efficiently across sources.
TextileEnergy Monitoring & IIoTCompleted Jun 2024
Energy Monitoring System for Sareena Textile Mill Shaikhupura
Real-time energy monitoring system for Sareena Textile Mill Shaikhupura, providing load flow visibility and breaker status monitoring across three separate powerhouses.
Industry
Textile
Location
Shaikhupura, Pakistan
Solution
Energy Monitoring & IIoT
Primary Outcome
Improved operational visibility
AI-Ready Summary
Answer-first summary for technical buyers, consultants, and AI-assisted research workflows.
- What it is: Energy Monitoring System for Sareena Textile Mill Shaikhupura is an energy monitoring & iiot deployment for textile operations.
- Who it is for: Industrial teams that need reliable power automation, SCADA visibility, and measurable operating gains.
- Problem solved: The mill's three powerhouses in different regions lacked a unified view of load flow and breaker status, making it difficult for operators to manage and control load distribution efficiently across sources.
- How it works: Implemented an Energy Monitoring System giving a complete overview of the load flow scheme, combined with real-time breaker status, across the Dyeing, Weaving, and Turbine power houses.
- Results delivered: Operators now have real-time visibility into load flow and breaker status across all three powerhouses, enabling faster response and more efficient load distribution management.
- How to engage: Contact Automatrix Engineering via WhatsApp, phone, or quote form for a similar architecture review.
Existing Power / Automation Environment
Deployment of a real-time energy monitoring system across the three powerhouses (Dyeing, Weaving, and Turbine) of Sareena Textile Mill in Shaikhupura.
Scope of Work
Deployment of a real-time energy monitoring system across the three powerhouses (Dyeing, Weaving, and Turbine) of Sareena Textile Mill in Shaikhupura.
Solution Architecture
Implemented an Energy Monitoring System giving a complete overview of the load flow scheme, combined with real-time breaker status, across the Dyeing, Weaving, and Turbine power houses.
Control Logic / Operational Modes
Configured real-time monitoring of each power generation source (Dyeing, Weaving, Turbine power houses) along with tracking of every outgoing load from sub-stations and continuous breaker status updates.
Safety and Protection Features
Protection and compliance controls included reverse power protection, configurable alarms, and controlled switching logic based on site conditions.
Components, Technologies, and Protocols
Components Used
- • SCADA
- • PLC/HMI
Technologies
SCADAPLC/HMI
Protocols / Interfaces
- • Modbus
- • PLC-HMI integration
Results and Measurable Outcomes
Operators now have real-time visibility into load flow and breaker status across all three powerhouses, enabling faster response and more efficient load distribution management.
- Improved operational visibility
Visuals and Diagram Placeholders
Electrical SLD snapshots, HMI/SCADA views, panel documentation, and commissioning records.
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Project FAQ
What was the primary challenge in Energy Monitoring System for Sareena Textile Mill Shaikhupura?
The mill's three powerhouses in different regions lacked a unified view of load flow and breaker status, making it difficult for operators to manage and control load distribution efficiently across sources.
How was the solution implemented?
Configured real-time monitoring of each power generation source (Dyeing, Weaving, Turbine power houses) along with tracking of every outgoing load from sub-stations and continuous breaker status updates.
What outcomes were delivered?
Improved operational visibility
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