Client Challenge
Ghani Value Glass's HFO-powered generators lacked real-time visibility into engine performance, leaving alarms and cylinder temperature trends unmonitored until issues escalated.
ManufacturingSCADA & Automation
HFO Generator Monitoring & Control System for Ghani Value Glass
A real-time HFO (Heavy Fuel Oil) engine monitoring and SCADA control system delivering live trends, alarms, and generator start-stop automation.
Industry
Manufacturing
Location
Pakistan
Solution
SCADA & Automation
Primary Outcome
Improved operational visibility
Scope of Work
Project scope details are available from the engineering team.
Solution Architecture
Automatrix deployed an HFO engine monitoring and control system with SCADA-based visualization for real-time and historical performance tracking.
Implementation & Commissioning
The system provides real-time trend graphs, a three-tier alarm structure (real-time, unconfirmed, confirmed) with full history logging, bar-graph visualization of cylinder temperatures, and remote generator start/stop control.
Components, Technologies, and Protocols
Components Used
- • SCADA
- • IIoT Gateway
Technologies
SCADAIIoT Gateway
Protocols / Interfaces
- Not publicly documented for this project.
Results and Measurable Outcomes
Plant engineers gained early visibility into engine health through live alarms and temperature trends, reducing the risk of unplanned downtime and enabling faster response to abnormal conditions.
- Improved operational visibility
- Improved fault response readiness
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Project FAQ
What was the primary challenge in HFO Generator Monitoring & Control System for Ghani Value Glass?
Ghani Value Glass's HFO-powered generators lacked real-time visibility into engine performance, leaving alarms and cylinder temperature trends unmonitored until issues escalated.
How was the solution implemented?
The system provides real-time trend graphs, a three-tier alarm structure (real-time, unconfirmed, confirmed) with full history logging, bar-graph visualization of cylinder temperatures, and remote generator start/stop control.
What outcomes were delivered?
Improved operational visibility, Improved fault response readiness
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