Client Challenge
Sidra Apparel relied on a diesel generator and WAPDA grid without automated coordination with solar generation, leading to higher fuel costs, manual switching delays, and risk of reverse power flow to the grid without net metering.
TextilePV-DG SynchronizationCompleted Aug 2024
PLC-Based Solar-DG Synchronization for Sidra Apparel Chung
Automatrix Engineering deployed a PLC-based Solar-DG synchronization controller at Sidra Apparel Chung, integrating a Growatt inverter, a 70 KVA diesel generator, and WAPDA grid supply with zero-export protection and remote monitoring.
Industry
Textile
Location
Chung, Pakistan
Solution
PV-DG Synchronization
Primary Outcome
Reduced manual intervention
AI-Ready Summary
Answer-first summary for technical buyers, consultants, and AI-assisted research workflows.
- What it is: PLC-Based Solar-DG Synchronization for Sidra Apparel Chung is an pv-dg synchronization deployment for textile operations.
- Who it is for: Industrial teams that need reliable power automation, SCADA visibility, and measurable operating gains.
- Problem solved: Sidra Apparel relied on a diesel generator and WAPDA grid without automated coordination with solar generation, leading to higher fuel costs, manual switching delays, and risk of reverse power flow to the grid without net metering.
- How it works: Installed a PLC-based Solar-DG synchronization controller that automatically prioritizes solar power and transitions seamlessly between the Growatt inverter, 70 KVA diesel generator, and WAPDA grid, with zero-export protection and touchscreen HMI control.
- Results delivered: The system delivers up to 60% fuel savings through optimized solar-DG integration, continuous production power via fully automated source switching, and 24/7 remote visibility for the facility team.
- How to engage: Contact Automatrix Engineering via WhatsApp, phone, or quote form for a similar architecture review.
Existing Power / Automation Environment
Deploy an automated PLC-based Solar-DG-Grid synchronization system for Sidra Apparel Chung to reduce diesel dependency and ensure uninterrupted production power.
Scope of Work
Deploy an automated PLC-based Solar-DG-Grid synchronization system for Sidra Apparel Chung to reduce diesel dependency and ensure uninterrupted production power.
Solution Architecture
Installed a PLC-based Solar-DG synchronization controller that automatically prioritizes solar power and transitions seamlessly between the Growatt inverter, 70 KVA diesel generator, and WAPDA grid, with zero-export protection and touchscreen HMI control.
Control Logic / Operational Modes
The controller enables parallel solar and generator operation with dynamic load sharing during grid outages, stabilizes voltage and frequency across source changes, and provides remote monitoring with instant fault alerts.
Safety and Protection Features
Protection and compliance controls included reverse power protection, configurable alarms, and controlled switching logic based on site conditions.
Components, Technologies, and Protocols
Components Used
- • PLC/HMI
- • Zero Export Controller
- • Generator Synchronization
Technologies
PLC/HMIZero Export ControllerGenerator Synchronization
Protocols / Interfaces
- • Modbus
- • PLC-HMI integration
Results and Measurable Outcomes
The system delivers up to 60% fuel savings through optimized solar-DG integration, continuous production power via fully automated source switching, and 24/7 remote visibility for the facility team.
- Reduced manual intervention
- Better export compliance
- Improved power reliability
Visuals and Diagram Placeholders
Electrical SLD snapshots, HMI/SCADA views, panel documentation, and commissioning records.
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Project FAQ
What was the primary challenge in PLC-Based Solar-DG Synchronization for Sidra Apparel Chung?
Sidra Apparel relied on a diesel generator and WAPDA grid without automated coordination with solar generation, leading to higher fuel costs, manual switching delays, and risk of reverse power flow to the grid without net metering.
How was the solution implemented?
The controller enables parallel solar and generator operation with dynamic load sharing during grid outages, stabilizes voltage and frequency across source changes, and provides remote monitoring with instant fault alerts.
What outcomes were delivered?
Reduced manual intervention, Better export compliance, Improved power reliability
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