Client Challenge
Techno Glass Karachi's three solar inverters, diesel generator, and grid connection operated without unified control, creating inefficiencies in load handling and limiting visibility into system performance.
ManufacturingPV-DG SynchronizationCompleted Dec 2024
Smart Energy Automation System for Techno Glass, Karachi
An integrated automation system synchronizing three solar inverters, a diesel generator and grid connection into one smart power management solution for a glass manufacturing plant.
Industry
Manufacturing
Location
Karachi, Pakistan
Solution
PV-DG Synchronization
Primary Outcome
Improved operational visibility
AI-Ready Summary
Answer-first summary for technical buyers, consultants, and AI-assisted research workflows.
- What it is: Smart Energy Automation System for Techno Glass, Karachi is an pv-dg synchronization deployment for manufacturing operations.
- Who it is for: Industrial teams that need reliable power automation, SCADA visibility, and measurable operating gains.
- Problem solved: Techno Glass Karachi's three solar inverters, diesel generator, and grid connection operated without unified control, creating inefficiencies in load handling and limiting visibility into system performance.
- How it works: Automatrix implemented a comprehensive automation system with PLC and HMI control, unifying all three power sources under one dynamic load-handling and source-priority logic.
- Results delivered: Techno Glass now maximizes solar usage, minimizes fuel consumption, and maintains consistent power quality, supporting both production continuity and sustainability targets.
- How to engage: Contact Automatrix Engineering via WhatsApp, phone, or quote form for a similar architecture review.
Existing Power / Automation Environment
Existing site architecture included mixed power sources and required structured integration for stable operations.
Scope of Work
Control strategy design, panel-level integration, commissioning workflow, and operational handover.
Solution Architecture
Automatrix implemented a comprehensive automation system with PLC and HMI control, unifying all three power sources under one dynamic load-handling and source-priority logic.
Control Logic / Operational Modes
Delivered full local and remote access via web dashboard and mobile app, a lifetime cloud subscription for 24/7 monitoring, historical data logging for operational analysis, flexible zero-export or net-metering-compliant maximum export modes, and generator reverse power protection.
Safety and Protection Features
Protection and compliance controls included reverse power protection, configurable alarms, and controlled switching logic based on site conditions.
Components, Technologies, and Protocols
Components Used
- • PLC/HMI
- • Zero Export Controller
Technologies
PLC/HMIZero Export Controller
Protocols / Interfaces
- • Modbus
- • PLC-HMI integration
Results and Measurable Outcomes
Techno Glass now maximizes solar usage, minimizes fuel consumption, and maintains consistent power quality, supporting both production continuity and sustainability targets.
- Improved operational visibility
- Improved power reliability
Visuals and Diagram Placeholders
Electrical SLD snapshots, HMI/SCADA views, panel documentation, and commissioning records.
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Project FAQ
What was the primary challenge in Smart Energy Automation System for Techno Glass, Karachi?
Techno Glass Karachi's three solar inverters, diesel generator, and grid connection operated without unified control, creating inefficiencies in load handling and limiting visibility into system performance.
How was the solution implemented?
Delivered full local and remote access via web dashboard and mobile app, a lifetime cloud subscription for 24/7 monitoring, historical data logging for operational analysis, flexible zero-export or net-metering-compliant maximum export modes, and generator reverse power protection.
What outcomes were delivered?
Improved operational visibility, Improved power reliability
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