Client Challenge
Techno Glass Karachi's three solar inverters, diesel generator, and grid connection operated without unified control, creating inefficiencies in load handling and limiting visibility into system performance.
ManufacturingPV-DG SynchronizationCompleted Dec 2024
Smart Energy Automation System for Techno Glass, Karachi
An integrated automation system synchronizing three solar inverters, a diesel generator and grid connection into one smart power management solution for a glass manufacturing plant.
Industry
Manufacturing
Location
Karachi, Pakistan
Solution
PV-DG Synchronization
Primary Outcome
Improved operational visibility
Scope of Work
Project scope details are available from the engineering team.
Solution Architecture
Automatrix implemented a comprehensive automation system with PLC and HMI control, unifying all three power sources under one dynamic load-handling and source-priority logic.
Implementation & Commissioning
Delivered full local and remote access via web dashboard and mobile app, a lifetime cloud subscription for 24/7 monitoring, historical data logging for operational analysis, flexible zero-export or net-metering-compliant maximum export modes, and generator reverse power protection.
Components, Technologies, and Protocols
Components Used
- • PLC/HMI
- • Zero Export Controller
Technologies
PLC/HMIZero Export Controller
Protocols / Interfaces
- Not publicly documented for this project.
Results and Measurable Outcomes
Techno Glass now maximizes solar usage, minimizes fuel consumption, and maintains consistent power quality, supporting both production continuity and sustainability targets.
- Improved operational visibility
- Improved power reliability
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Project FAQ
What was the primary challenge in Smart Energy Automation System for Techno Glass, Karachi?
Techno Glass Karachi's three solar inverters, diesel generator, and grid connection operated without unified control, creating inefficiencies in load handling and limiting visibility into system performance.
How was the solution implemented?
Delivered full local and remote access via web dashboard and mobile app, a lifetime cloud subscription for 24/7 monitoring, historical data logging for operational analysis, flexible zero-export or net-metering-compliant maximum export modes, and generator reverse power protection.
What outcomes were delivered?
Improved operational visibility, Improved power reliability
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